Technician - Assembly Job in Lakshmi Machine Works (lmw)

Position: Technician Assembly (Air Intake)

Location: Coimbatore

Department: Assembly Air Intake

Employee Type: Staff

Purpose of the Role

• Execute **assembly activities for metallic parts** as per daily production plan.
• Ensure responsiveness to customer needs and **timely delivery**.
• Maintain quality standards to achieve **zero-defect output**.
• Optimize **resource utilization**, including materials, tools, and machinery.
• **100% adherence to standard operating procedures (SOPs)** for defect-free component delivery.

Key Responsibilities & Accountabilities

Assembly Operations & Quality

• Execute assembly tasks for **on-time delivery of defect-free products**.
• Follow assembly processes and **suggest improvements** for quality, delivery, and cost reduction.
• Maintain **Cost of Poor Quality (COPQ)** within acceptable limits.
• Analyze and resolve customer complaints using **QC story methodology**.
• Execute daily workloads, adhering to **cycle times**.
• Collect **BOM parts** and verify against router & MTS for operations.
• Manufacture **FAI and production parts with 100% quality**.
• Perform **Bush & Helicoil, pin installation**, and other specialized assembly operations.

Training & Supervision

• Guide and provide **on-the-job training** to fresh technicians to improve skill levels.
• Track operator performance, provide feedback, and drive **continuous skill development**.

Equipment & Tools Management

• Ensure machines and tools are **functioning correctly** to meet production targets.
• Follow assembly work instructions using **pneumatic hand tools and cutting tools**.
• Maintain knowledge of **consumables specifications**, preparation, application, shelf life, and expiry.
• Check **jigs & fixtures calibration** before starting work.
• Ensure inspection parameters are adhered to as per MTS, recording in **SIR reports** with calibrated instruments.

Process & Systems Compliance

• Update **ERP** with stage completion after finishing work order operations.
• Achieve **OLE (Work Order Scanning) above 90%** as planned.
• Follow **PPE guidelines**, identify **near-miss incidents**, and implement monthly **Kaizen initiatives**.

Continuous Improvement & Learning

• Collaborate with the automation team to identify use cases and implement **process improvement initiatives**.
• Stay updated on latest technologies and tools in assembly; suggest and implement them where applicable.